Repair
Repair Price: $ 736.00
Purchase
CSL Part Number: 87225
Product Overview: The Copley Controls 800-200B is a DC servo amplifier used for motion control in industrial machinery, particularly press brakes and similar equipment. It accepts a 0-10V reference signal and drives DC servo motors through power MOSFET outputs. The amplifier provides precision velocity or position control with adjustable feedback settings via internal trimpots. Operating on +/-24VDC supply voltage, it generates regulated internal voltages (+11V, -11V, +14V, +5V) for signal processing and control circuitry. The unit features indicator lights for operational status monitoring.
Category: Servo Controls
Manufacturer: Copley Controls
Alternate Manufacturer Names: Hurco 402-5001-063
Manufacturer Part Number: 800-200B
Other Synonyms: Hurco 402-5001-063
Common Failures
Units submitted for evaluation have shown a range of issues. Common findings include component-level failures such as defective transistors and voltage reference chips. Reported symptoms have included power supply irregularities with output voltages below expected levels, and motor operation issues where only buzzing occurs instead of smooth operation.
Repair Approach
When evaluation determines that components can be replaced, defective parts such as transistors and voltage reference components are replaced as needed. In some cases, installation issues such as incorrect thermal pad placement have been identified and corrected. Units that cannot be economically repaired due to insufficient diagnostic data, extensive component damage, or missing critical parts such as broken thermistors are evaluated and documented before being returned without repair.
Testing & Quality
Repaired units are subject to burn-in testing to verify functionality under operating conditions. Testing procedures include running motors bidirectionally for extended periods. Units that pass testing are returned to service, while those that do not meet functional requirements or have damage beyond economic repair are documented and returned without repair. All work is reviewed by our technical team to ensure consistency and quality.
Service and repair your broken Copley Controls part
We can repair your Copley Controls model 800-200B in our facility. Let our skilled technicians get your Copley Controls back in operation quickly.
Step 1 - Click the green 'Repair Now' button above to add the part and then complete the RMA.
Step 2 - The RMA form will be sent to you via email. Print the RMA form and put it in a box with the item(s) for repair.
Step 3 - Ship or mail the box to the address listed on the RMA.
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