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JLG 1600258 JLG Smart System Controller

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Repair Price: $ 1,244.00

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CSL Part Number: 105141
Product Overview: The JLG Smart System Controller (part number 1600258) is the main electronic control module for JLG scissor lifts. It manages power distribution, solenoid drivers, and safety functions by processing inputs from sensors and operator controls to regulate lift movement and positioning. The controller operates on 24V battery power and includes protective features such as overvoltage shutdown at 30V. It interfaces with the main power contactor, drive and steering solenoids, and various system sensors to coordinate lift operations.
Category: Control Module
Manufacturer: JLG
Manufacturer Synonyms: JLG Industries
Manufacturer Part Number: 1600258
Also Known As(AKA): 1703454-B

Common Failures

Typical issues with this device include failure of the lift mechanism and power controller, often due to component wear or corrosion. Reported problems include the lift not functioning and loss of power to the controller. Some components may experience heat stress, and corrosion may affect circuit traces.

Repair Approach

Repairs may involve replacing components such as diodes, regulators, and driver chips. Thermal management improvements and cleaning of corroded areas may be performed as needed. Mechanical disassembly and reassembly are typically required to complete these repairs.

Testing & Quality

After repairs, devices are tested to verify operational performance. Components are checked for proper function, and protective coatings may be applied as appropriate to repaired areas.

Service and repair your broken JLG part


We can repair your JLG model 1600258 in our facility. Let our skilled technicians get your JLG back in operation quickly.


Step 1 - Click the green 'Repair Now' button above to add the part and then complete the RMA.

Step 2 - The RMA form will be sent to you via email. Print the RMA form and put it in a box with the item(s) for repair.

Step 3 - Ship or mail the box to the address listed on the RMA.

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