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Halmar Robicon 1PCI-24120-CL/OC-D-ER4 1PCI 240V 120A Single Phase Power Control

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CSL Part Number: 109350
Product Overview: The 1PCI Single Phase Power Controller by Halmar Robicon is a 240V, 120A SCR-based unit designed for precise proportional control of resistive heating loads. It accepts 4-20mA control signals and uses phase-angle firing to regulate power delivery. Commonly used in industrial heating applications including paper processing, plastics manufacturing, and packaging equipment. Features adjustable bias, gain, and current limit settings with current limiting and overcurrent protection (CL/OC) for load safety. The SCR module and gate drive circuitry provide fast, reliable switching for single-phase heating elements.
Category: Power Controls
Manufacturer: Halmar Robicon
Manufacturer Synonyms: Robicon
Manufacturer Part Number: 1PCI-24120-CL/OC-D-ER4
Series: 1PCI Single Phase Power Controller

Common Failures

Common failures for this product include defective capacitors with high equivalent series resistance (ESR) and open fuses. Specific issues have been identified with capacitors in the 100uF, 22uF, 4.7uF, and 1uF ranges, which may exhibit high ESR or open conditions, as well as fuses that may be found open. These failures can contribute to product malfunction.

Repair Approach

The repair process typically involves replacing defective components such as capacitors and fuses. Diagnostic tests are performed to check associated circuits, including verification of gate drive circuits when modules are found to be shorted.

Testing & Quality

After repairs are completed, testing is conducted to verify product functionality. This includes burn-in testing with a load and verification of input and output functions. Successful completion of these tests indicates that the unit is serviceable and meets CSL performance standards.

Service and repair your broken Halmar Robicon part


We can repair your Halmar Robicon model 1PCI-24120-CL/OC-D-ER4 in our facility. Let our skilled technicians get your Halmar Robicon back in operation quickly.


Step 1 - Click the green 'Repair Now' button above to add the part and then complete the RMA.

Step 2 - The RMA form will be sent to you via email. Print the RMA form and put it in a box with the item(s) for repair.

Step 3 - Ship or mail the box to the address listed on the RMA.

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