Repair
Repair Price: $ 548.00
Purchase
CSL Part Number: 3416
Product Overview: The Warner Electric MCS-202 is a closed-loop tension control system designed to regulate web tension in material handling applications. It works with a dancer assembly, MCS-605-1 position sensor, and clutch-brake to maintain consistent tension during processing. Commonly used in paper, printing, and converting equipment, the system processes dancer position feedback and outputs variable DC voltage (0.5 to 8VDC PWM) to control clutch-brake torque. It operates on standard AC input and provides regulated 6VDC and 12VDC reference outputs for sensor interfacing.
Category: Clutch / Brake Controls
Manufacturer: Warner Electric
Manufacturer Synonyms: Seco, Altra Industrial Motion
Manufacturer Part Number: MCS-202
Series: Tension Control System
The MCS-202 when combined with a dancer, an MCS-605-1 position sensor and clutch- brake will regulate web tension and keep your line under control. Let our technical experts repair your classic '202 and keep you running.
Common Failures
The most frequent issue reported was a lack of output voltage. This often stemmed from defective components such as transistors, fuses, and solder joints which required repair.
Repair Approach
Repairs primarily involved replacing defective transistors and fuses, addressing solder joints, and replacing capacitors as needed. Mechanical issues such as missing hardware were also addressed during disassembly and reassembly. After repairs, the system was recalibrated to ensure proper operation.
Testing & Quality
Post-repair, diagnostic tests confirmed proper operation of the system, with voltage checks performed at various terminals to verify expected outputs. Additional functional testing confirmed the reliability of the repairs. All repairs were reviewed by qualified personnel to maintain quality assurance.
Service and repair your broken Warner Electric part
We can repair your Warner Electric model MCS-202 in our facility. Let our skilled technicians get your Warner Electric back in operation quickly.
Step 1 - Click the green 'Repair Now' button above to add the part and then complete the RMA.
Step 2 - The RMA form will be sent to you via email. Print the RMA form and put it in a box with the item(s) for repair.
Step 3 - Ship or mail the box to the address listed on the RMA.
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